2D Image Measuring Instrument

"Efficiency" is an eternal topic in enterprise improvement. The traditional motion method of imaging instruments involves the device moving to a feature position, pausing to wait for the software to capture the feature, and then moving to the next feature position to pause and capture again. The process of software operation from rapid movement to pause and capture significantly increases measurement time and reduces measurement efficiency.

The Novator series 2D measuring imaging instrument incorporates the stitching technology of flash measurement instruments, achieving simultaneous imaging and flash measurement within the same measurement template. Additionally, the newly added flying image capture function in the software changes the traditional operation mode of imaging instruments, completing feature capture and measurement during the platform's rapid movement without any pause or waiting time. The measurement efficiency of products is increased by 5 to 10 times compared to traditional equipment.

The Novator series 2D measuring imaging instrument can automatically capture data points, measure geometric features such as points, lines, circles, arcs, ellipses, rectangles, etc., and automatically analyze various parameters of the measured features, such as width, diameter, position, straightness, conicity, cylindricity, and other geometric dimensions. The instrument is characterized by its ability to automatically capture the boundaries and surfaces of products, especially completing automatic capture when measuring weak edge features (such as transition curves, fillet machining, etc.). Combined with specialized measurement software, it processes, evaluates, and outputs the measured element data. Under the premise of ensuring accuracy, measurement efficiency is higher.

Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment extraction of edge points, circular extraction of edge points, ellipse extraction, frame selection to extract contour lines, focus points, nearest points, etc.

2. The Novator series 2D measuring imaging instrument can measure geometric quantities: points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, distance from hole to hole, distance from hole to edge, distance from arc center to hole, distance from arc center to edge, distance from arc high point to arc high point, distance from intersection point to intersection point, etc.

3. Construct features: Intersection points, center points, extreme points, endpoints, line connecting two points, parallel lines, perpendicular lines, tangent lines, bisectors, center lines, line segment fusion, radius drawing circles, three-line inscribed circles, two-line radius inscribed circles, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, parallelism, symmetry, perpendicularity, concentricity, parallelism, and other geometric tolerance evaluations.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; can translate, rotate, and manually adjust the coordinate system.

6. Quick tools: R-angle, horizontal pitch, circumferential pitch, sieve mesh, slot holes, contour comparison, springs, O-rings, and other special tools for rapid measurement.

7. Supports batch setting of tolerances, proportional grading, and custom color management.

Technical Specifications

*1 Image magnification is approximate; the specific value depends on the monitor size and resolution.

*2 At the focusing position, with an ambient temperature of 20°C±1°C, and a load weight on the stage of 5kg or less; L is the stage movement amount (mm).

*3 Tested with Zhongtu standard device at an ambient temperature of 20°C±1°C.

*4 Requires optional optical 3D scanning probe.

*5 Measurement range optional from 5mm to 40mm.

*6 Scanning width optional from 30mm to 145mm.

*7 Tested with Zhongtu standard device at an ambient temperature of 20°C±1°C; F.S. is the Z-direction measurement range (mm).

*8 Determined based on actual measurement accuracy requirements.

*9 Optional three types of height measurement sensor probes.

Equipped with three sensor configurations: (1) Trigger probe; (2) Point laser (laser coaxial displacement sensor); (3) Triangular laser, enabling precise measurement of part height dimensions.

Application Industries

Machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision hardware, precision stamping, connectors, terminals, mobile phones, home appliances, computers, LCD TVs, printed circuit boards (PCBs), automobiles, medical devices, watches, instruments, etc.

Measurement Objects

LCD, FPC, circuit boards, screws, springs, clocks, watches, instruments, connectors (terminals), gears, cams, threads, radius templates, thread templates, wires and cables, cutting tools, bearings, hardware parts, stamped parts, sieves, test sieves, cement sieves, mesh plates (steel meshes, SMT stencils), etc.

Measurement Elements

Length, width, height, hole distance, spacing, thickness, arcs, diameter, radius, slots, angles, R-angles, etc.

Coaxial light source measurement application

Optical probe flatness measurement

The Novator fully automatic imaging instrument has high-precision measurement capabilities in the X, Y, and Z directions, with a repeatability accuracy of 1μm; supports point laser contour scanning measurement and line laser 3D scanning imaging for contour measurement in the height direction, achieving 3D scanning imaging and spatial measurement. It also supports strobe lighting and flying image capture function for high-speed measurement, greatly improving measurement efficiency; features independently liftable and replaceable RGB light sources, adapting to more complex workpiece surfaces.